In industries that rely on heavy machinery—such as construction, mining, agriculture, marine, and forestry—hydraulic cylinders are critical components that power motion and control. However, over time, even the toughest hydraulic systems require maintenance. That’s where a cylinder repair bench becomes an essential tool in any repair facility.
A cylinder repair bench is a specialized workstation designed to safely and efficiently disassemble, inspect, repair, reassemble, and test hydraulic cylinders. Whether you’re servicing large industrial cylinders or handling custom hydraulic units, this bench provides the control, safety, and precision needed to do the job right.
A cylinder repair bench is a purpose-built platform designed to hold hydraulic cylinders securely in place while technicians perform repairs. It typically includes mechanical fixtures like chain vices or adjustable clamps to grip cylinders safely, tool slide plates for controlled movement, and optional automated components such as hydraulic power units, nut crackers, and pressure test systems.
Unlike a regular workbench, a cylinder repair bench is built to handle the heavy weight and high-pressure components of hydraulic systems. It reduces manual effort, improves safety, and ensures accuracy throughout the repair process.
Modern cylinder repair benches are far more than just holding platforms. They are engineered with a range of features that improve workflow and technician safety. Below are some of the most important ones:
High-quality cylinder repair benches are designed to handle large, heavy cylinders, often rated for 6,000 kg or more. This makes them suitable for industries that work with excavators, loaders, cranes, marine vessels, and mining equipment.
A modular bench allows workshops to expand the system as needed. You can start with a basic setup and gradually add features like integrated torque control, automated nut cracking, or pressure testing equipment.
Tooling that can be adjusted in height ensures that cylinders and rods of varying sizes can be aligned to a common tool center height. This makes disassembly and reassembly smoother, especially when working with customized or non-standard hydraulic cylinders.
Some advanced cylinder repair benches come equipped with a Windows™ Embedded Touch Screen HMI (Human Machine Interface), which allows users to control bench functions, set safety limits, and manage torque pre-sets. This makes the bench both user-friendly and highly customizable.
A professional-grade cylinder repair bench often includes a pressure testing system that lets technicians verify cylinder performance after reassembly. Test results can be digitally exported, which is essential for maintaining quality records and ensuring OEM standards are met.
Accessing piston nuts can be a challenge with conventional systems. An optional nut cracker swing table simplifies this process without having to rotate the piston rod or remove the cylinder barrel. It uses a ratchet mechanism and hex socket adapters to handle piston nuts up to 345mm across flats.
Investing in a cylinder repair bench isn’t just about convenience—it directly affects the efficiency, quality, and profitability of your hydraulic repair operations.
Hydraulic cylinders are heavy and can be dangerous to handle without the right tools. A repair bench ensures everything is securely fastened and operated within safety parameters, reducing the risk of injury.
The bench eliminates manual processes by automating or simplifying key tasks such as nut removal, torque control, and pressure testing. This can significantly reduce turnaround times for repairs.
The ability to preset torque values and align tools precisely means that cylinders can be reassembled to exact OEM specifications, reducing the risk of failure or rework.
Integrated oil collection trays and waste oil reservoirs help maintain a clean working environment, cutting down cleanup time and minimizing the risk of spills or contamination.
With better tooling, less downtime, and fewer repair errors, a cylinder repair bench provides a faster return on investment. The modular design also means you can grow your setup as needed without major upfront expenses.
When selecting a cylinder repair bench for your workshop, consider the following:
At Fixomech, we offer high-quality cylinder repair benches engineered for long-term use and maximum flexibility. Our systems are designed with technicians in mind, ensuring easy setup, consistent results, and a safer work environment. Whether you’re starting a new hydraulic repair operation or upgrading your existing facility, a Fixomech cylinder repair bench will streamline your workflow and enhance your capabilities.
In today’s fast-paced industrial environment, every minute of machine downtime costs money. A cylinder repair bench is more than just equipment—it’s a critical asset for any repair workshop aiming for speed, precision, and safety. With the right bench, technicians can confidently service hydraulic cylinders of all types, extending the life of machines and reducing costs over time.